A Comprehensive Guide to the Spinning and Weaving Processes of Linen Fabrics!

Flax Fabric Knowledge Training Material

Linen fabrics possess natural coolness, cleanliness, durability, crispness, and other advantages that cannot be matched by chemical fibers or other natural fibers. Therefore, a bright future for the sales of linen fabrics is just around the corner. To help everyone gain a deeper understanding of linen fabric production and quickly and accurately meet customer needs during sales, we will now study linen knowledge together for better communication.

I. Basic Knowledge of Flax

1. Fiber Introduction

Flax is a bast fiber.

The technical length of flax fiber is generally 55 cm.

It has high pectin content and poor spinnability.

The official moisture regain is 12%.

Among natural fibers, like cotton, its wet strength is higher than dry strength.

2. Characteristics of Flax Textiles

2.1 Coolness

  • Flax is a good conductor of heat; wearing linen underwear can reduce body surface temperature by 4°C.
  • Excellent moisture absorption and desorption.
  • Good air permeability.
  • Does not stick to the skin easily.

2.2 Cleanliness

  • Pectin gradually washes away with laundering.
  • Linen textiles are widely used for staff uniforms in top-class hotels abroad.

2.3 Durability

  • Tensile strength is 1.6 times that of cotton.

2.4 Crispness

  • Linen garments have distinct lines, offering a solemn and elegant appearance.

3. Applications of Flax Textiles

3.1 Linen apparel fabric

3.2 Linen knitwear

3.3 Craft embroidery base fabric

3.4 Linen canvas

3.5 Linen fire hoses

3.6 Linen decorative fabric

3.7 Other products (hygiene fabric, sewing thread, etc.)

II. Flax Spinning Equipment & Process

1. Classification of Flax Spinning

Pure flax spinning & flax blended spinning.

1.1 Flax Blended Spinning

Same equipment and process as cotton spinning:

Short flax → Opening & cleaning → Carding

Drawing (3–4 passages) → Roving → Spinning → Winding → Warehousing

Raw cotton → Opening & cleaning → Carding

1.2 Pure Flax Spinning Equipment & Process

1.2.1
Dressed flax → Humidifying & conditioning → Manual bundling → Bundling → Hackling → Combed long flax (combed short flax)
1.2.2 Wet Spinning Process
  • Long flax spinning:

    Combed long flax → Humidifying & conditioning → Blending → Manual roving → Grouping → Pre-drawing → 1–4 drawing passages → Long flax roving → Roving bleaching (sodium chlorite, hydrogen peroxide) → Wet spinning → Drying → Yarn sorting → Winding → Warehousing

  • Short flax spinning:

    Combed short flax → Blending → Mixing & humidifying → Carding → Gill drawing (3–4 passages) → Combing → Gill drawing → Short flax roving → Roving bleaching → Wet spinning → Drying → Yarn sorting → Winding → Warehousing

1.2.3 Equipment
Hackling machine, drawing frame, roving frame, scouring kettle, spinning frame, winding machine.
Figures:
 图一

Figure 1: Dressed flax

 图二

Figure 2: Long flax

 图三

Figure 3: Hackled short flax

 图四

Figure 4: Drawing

 图五

Figure 5: Roving scouring & bleaching

 图六

Figure 6: Wet spinning

 图七

Figure 7: Yarn drying

 图八

Figure 8: Winding

III. Flax Weaving Equipment & Process

3.1 Fabric classification: pure linen fabric, interwoven fabric, blended fabric.

3.2 Weaving process: Winding → Warping → Sizing → Denting.

3.3 Equipment:

Pure linen fabrics are woven on rapier looms and shuttle looms (yarn count: 4.5s–21s).

3.4 Interwoven fabric:

Usually, warp yarn is pure cotton or other yarn; weft yarn is flax yarn.

3.5 Blended fabric:

Can be woven on air-jet looms (yarn count above 21s, linen content below 30%).

3.6 Sizing for pure linen:

Low-count, low-density fabrics do not require sizing.

IV. Main Defects of Flax Fabrics

  • Horizontal bars
  • Reed marks
  • Poor mending
  • Floats
  • Holes
  • Broken selvedge
  • Weft shrinkage
  • Warp breakage
  • Weft breakage
  • Oil stains

V. Other Technical Specifications of Flax Fabric

Elongation of Dyed Fabric

Elongation varies greatly by fabric type and equipment:
  • High elongation: 11%–12%
  • Low elongation: 3%–5%
Elongation on small rapier looms is approximately 3 percentage points higher than on large rapier looms.

If you need a simplified version for customers or a Russian translation for your Russian market clients, I can also make that for you.

Post time: Mar-03-2026